How robust are the connections in mobile use?

For pressure, tension and vibration in mobile use, there are steel-armoured HDMI AOC cables with very high crush and tensile strength as well as USB-C AOC hybrid cables with metal housing and EMC screening. Overmoulding protects connectors, ferrite cores and Y-splitters; die-cast zinc and aluminium housings provide high precision and stability. Mechanical tests and climate cycling tests are part of our test methods.

How do you safeguard the supply chain?

We are not tied to any single production site and select the optimum one for your requirements. Production risks are minimised through diversification, and all production partners are personally audited by us. Framework agreements with flexible call-offs from our central warehouse in Halle (Westfalen) provide planning security. This keeps your supply chains stable – even in challenging times.

Defence & Security

Robust connections for safety-critical applications

Connections for systems that must be dependable even in harsh conditions.

TTL Network develops customer-specific cable sets for safety-critical systems – produced on request to applicable standards such as MIL and Aerospace standards.

Our production partners are audited as part of our supplier management; certifications depend on the product, production partner and project requirements. A diversified supply chain supports reliable deliveries.

Founded: 2001
Custom cable assemblies successfully realised: over 7,500
Well-known companies in industry & medical technology supported: over 1,500

Your requirements

Robustness: Tensile strength, vibration, shock, bending stress
Temperature: Operation at high and low temperatures, temperature cycling
Environment: Moisture, corrosion, salt spray

Robustness and solutions

Robustness

StressTest method

Mobile use: Torsion and bending tests, including under climatic conditions
Harsh conditions: Ageing and climate cycling tests for long-term validation

Solution

Single cable: Assembled connection cable, also in custom lengths
Cable set: Customer-specific, also screened
Cable harness: Made to your drawing
Assembly: Integration of customer-supplied components

Typical connections

From the first prototype to series production that matches the golden sample.

Video: Steel-armoured HDMI AOC cables with very high crush and tensile strength
Data: USB-C AOC hybrid cables with metal housing and EMC screening
Protection: Overmoulding for connectors, ferrite cores and Y-splitters
Housing: Die-cast zinc and aluminium for high precision and stability

Examples of custom cable assemblies

Cables as they are built for applications in this industry – each one to the customer’s specification.

USB
USB Type-C with locking to USB Type-C with locking
USB-C cable with push-pull locking at both ends and a robust nylon braid.
- USB-C push-pull plug – USB-C push-pull plug
- Special push-pull locking mechanism
- Reversible USB-C connection
- Signal stability in harsh environments
- Robust nylon braid
Wire-to-board
Pre-assembled cable harness (Y-cable/adapter cable)
Y-cable from an M16 panel-mount plug and an M12 panel-mount socket to two 5-pin pin header connectors.
- M16 5-pin panel-mount plug + M12 8-pin panel-mount socket – 2× 5-pin pin header connector
- Parallel routing of data and control signals
- Clear labelling

Request a project View all examples

Knowledge from this industry

Frequently asked questions

Is production to MIL or aerospace standards possible?: On request: depending on the product, production partner and project requirements, customer-specific cable sets can be produced in our production network to applicable standards such as MIL and Aerospace standards. Our production partners are audited as part of our supplier management. We clarify which standards your system requires in the requirements analysis – together with your specifications and application requirements.
How robust are the connections in mobile use?: For pressure, tension and vibration in mobile use, there are steel-armoured HDMI AOC cables with very high crush and tensile strength as well as USB-C AOC hybrid cables with metal housing and EMC screening. Overmoulding protects connectors, ferrite cores and Y-splitters; die-cast zinc and aluminium housings provide high precision and stability. Mechanical tests and climate cycling tests are part of our test methods.
How do you safeguard the supply chain?: We are not tied to any single production site and select the optimum one for your requirements. Production risks are minimised through diversification, and all production partners are personally audited by us. Framework agreements with flexible call-offs from our central warehouse in Halle (Westfalen) provide planning security. This keeps your supply chains stable – even in challenging times.